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PRODUCTLiquid-liquid separation/Gas-liquid separation

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Liquid-liquid separation/gas-liquid separation

■Conventional separation methods
  1. (1)Settling
  2. (2)Distillation
  3. (3)Centrifugation
  4. (4)Absorption
WAFTEC offers the Process Coalescer.

Principle and mechanism: What is a Coalescer?

  1. Liquid-liquid separationLiquid-liquid separation
  2. Gas-liquid separationGas-liquid separation
Direction of flow

A Coalescer cartridge has a special multi-layered structure which instantaneously breaks down the emulsion (clouding) by running the fluid through the Coalescer cartridge in the direction IN -> OUT. Separation occurs due to the difference in specific gravity between fluids.

The flow of the fluid proceeds as shown above, and coalescing is conducted on the dispersed fluid particles of 0.5 to 50 μm within the Coalescer cartridge to let them grow to droplets of 2 to 6 mm. Separation is addressed by the specific gravity of each fluid, and only the necessary fluid is sent to the later stage of the process.

Process Coalescer on video

Media of Coalescer Cartridge

WAFTEC changes the media of the Coalescer cartridge to suit the characteristics of the fluids handled by the customer.
In general, glass fiber is popularly used by many plants, and carbon fiber is recommended if the fluid reaches high temperatures.

Process Coalescer conditions of use

ViscosityMain fluid under 50mPa・s
Intermingling fluid under 300mPa・s
Density differenceOver 0.3g/㎤
Interface tenstionOver 3mN/m
PH range1~14
Operating pressuerOver 0.1Mpa
Operating temperature0~300℃※1
Amount of SolidUnder 1mg/L
※1 Depending on fluid specification

Benefit of Process Coalescer

  1. ・Both the cost of introduction and the operating costs are low
  2. ・Easy maintenance by simple cartridge replacement
  3. ・High separating precision
  4. ・Contribution to productivity improvement

Why choose WAFTEC?

WAFTEC R&D Center is the only filter manufacturer in Japan which owns testing facilities.
Capable of Process Coalescer testing on various fluids. We offer optimal proposals for our customers.

We also provide extensive after-sale follow-up services for problems that occur after the equipment is delivered.
We help customers solve their problems through analysis on products after use.

Liquid-liquid separation/gas-liquid separation products

Principle and mechanism: What is solid matter removal?

・Fluid contains high levels of foreign matters and impurities
WAFTEC offers the Micro Filter.
  1. Principle and mechanismSolid matter removal

By passing fluid such as oil or water containing impurities through the cartridge in the direction OUT -> IN, the fluid and impurities are separated.
Only the necessary fluid is sent to the later stage of the process.

Features of the Micro Filter

  1. ・Wide product lineup (nominal size 1 μ to 150 μ)
  2. ・Capable of handling fluids at temperatures from below freezing to high
  3. ・Also capable of handling gas

Solid matter removal products

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Please feel free to contact us for questions on our products, technical consultations, or requests for quotes.

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